Selected wetting agents are added to the base stock to ensure proper quenching rate. Polyvinyl ether (PVE) is a hydrofluorocarbon ether lubricant with excellent performance characteristics. The lower the flash point, the easier it is to ignite the material. Quenching Oil 32 (Parks AAA Equivalent) Quenching Oil 32 Parks AAA Equivalent is a widely used quench oil for 01 Tool Steel. Synthetic fluids, semi-synthetic fluids or greases are based on synthetic compounds like silicone, polyglycol, esters, diesters, chlorofluorocarbons (CFCs), and mixtures of synthetic fluids and water. Learn more. Hexagonal or flake graphite is a solid lubricant material that maintains a low coefficient of friction up to 400° C (752° F). PPEs consist of compounds with two-to-ten benzene rings, which are linked together with ether units. Application & Features Quenching Cooling Tank. It facilitates hardening of steel by controlling heat transfer during quenching, and it enhances wetting of steel during quenching to minimize the formation of undesirable thermal and transformational gradients which may lead to increased distortion and cracking. Quenching cooling oil / water tank. The viscosity of Quenching Oil A 46 means reduced drag-out and fast draining, minimizing oil losses during operation. Products are designed for or providing sealing or barrier functions. Water displacement lubricants or fluids have the ability to displace water from a surface based on wetting or surface energy characteristics. It is designed to provide controlled cooling of steel which is important in steel hardening. Its low viscosity yields uniform part hardness and results in minimal drag-out. Quenching oil and heat treatment fluids are designed for rapid or controlled cooling of steel or other metal as part of a hardening, tempering or other heat-treating process. Introduction / Specification : Quenching Oil are heat treatment oil blended from solvent refined base oil with specially selected additives that facilitate fast quenching through proper and controlled cooling, have outstanding chemical and oxidation stability. Tempering is usually used to relieve some of the stress and improve the crack resistance of the … Quenching is an integral and important application of the value chain within several industrial manufacturing processes of metal parts. Semi-synthetic fluids are essentially a combination of synthetic and soluble petroleum or mineral oil fluids. A minimum of 50ºC should be maintained between the operating temperature of the oil and its flash point. CONS is Soluble Cutting Oil Additive. Polyglycol, glycol, polyalkyene glycol (PAG) and water-glycol fluids are synthetics often used for anti-freeze, circulating coolant, and high water content fluid (HWCF) hydraulic applications. QUENCHING OILS. Ethylene is an olefin, which is polymerized to make polyethylene polymers. Silicone fluids are synthetic and provide outstanding thermal and dielectric properties. Quenching oil and heat treatment fluids are designed for rapid or controlled cooling of steel or other metal as part of a hardening, tempering or other heat-treating process. Meets specifications: IS:2664-1980(re-affirmed in 1987) straight mineral type grade medium and heavy respectively. Water-based caustic quenchants actually quench parts even more quickly than oil, but the severity with which caustics quench parts can cause significant distortion … Although other analyses may indicate that a quench oil is performing within specification, the presence of sludge may still be sufficient to cause non–uniform heat transfer, increased thermal gradients, and increased cracking and distortion. Foaming can also reduce the cooling ability and the bulk modulus (or stiffness) of the fluid. for a long time. The results obtained by this test may be used as a guide in heat treating oil selection or comparison of quench severities of different heat treating oils, new or used. Detail Description. results in Quenching Oils and Heat Treatment Fluids. Engineered quench oil is governed by the desired quenching performance; the necessary Semi-synthetic fluids are combinations of synthetic and soluble petroleum or mineral oil fluids. Our range is the combination of refined base oils which contains no additives. 0 They are used widely in industry and are the least expensive among all cutting fluids. Vacuum Oil Quenching Vac Aero in 1980 put into operation its first direct oil quenching vacuum fur-nace designed for heat treating large aircraft landing gear components. Formulations . In either Napthenic or … QUENCHING OILS. Specific gravity is density normalized to water or another standard. The characteristics, cost, and heat transfer performance of semi-synthetic fluids falls between those of synthetic and soluble oil fluids. Products contain petroleum or mineral oil constituents, such as fluids and greases. Note: O1 is somewhat prone to quench cracking, especially if there are significant changes in section thickness and sharp internal corners. Application: These are used for oil quenching baths for Application areas: General purpose quenching oil of all components. Quenching metal in oil is the most popular method because it is relatively severe but with a diminished risk of cracking and warping. They are composed of base mineral, synthetic or petroleum oils, and often contain polar lubricants like fats, vegetable oils, and esters, as well as extreme pressure additives such as chlorine, sulfur, and phosphorus. AAA quenching oil is the most popular and widely used quenchant offered by Park. Outlook of installed Quenching Cooling Tank. Q1075 – A premium light colored oil. Synthetic Basestocks, Synthetic lubricant base stocks formulations guide. suits your needs. Oil Quenching … So Ive seen some old posts about quench oil but I was wondering if anyone knows if and what kind of places might sell 22 gallon or 55 gallon drums. I saw a 55 gallon drum of gulf super quench on Google for $520. Quenching Oil 13, 14. Quenching Oils and Heat Treatment Fluids: Learn more. Besides being the blend from low sulphur base stocks and latest technology, the offered quenching oil is checked properly by our competent professionals. The oil quenching should be performed so that the heat removal is as uniform as possible in all areas of the part … Quenching oil serves two primary functions. Fluids do not produce foam or produce only small amounts of foam. Quench hardening can be applied to suitable alpha-beta alloys (usually copper or titanium alloys) by Straight oils are non-emulsifiable products used in machining operations in an undiluted form. Non-foaming characteristics are achieved through the use of additives that break out entrained air. For controlled cooling, use quenching oil instead of water to minimize cracking and distortion after heat treating parts and tools. Technical Specification of Quenching Cooling Oil / Water Tank. Soluble oil fluids form an emulsion when mixed with water. New generation additives are used that yield long life, clean parts, and desirable cooling rates. Phosphate esters and other synthetic fluids tend to have the highest fire resistance and cost. Table 2: Vacuum Quench Oils [8] The design of an integral vacuum oil quench system requires considerations beyond those of atmosphere oil quenching. Here is another quench oil and specs, Chevron Quenching Oil 70: Categories: Fluid; Lubricant Material Notes: Features Chevron Quenching Oil 70 is a premium quality quenching oil. Your quench oil has been carefully formulated and blended to provide precise quenching characteristics and fit a specific “cooling curve.” But your quench oil (or non-oil quench fluid) is so delicate. This is suitable for maintaining Quenching bath @ 150-220 deg C. Suitable for High quality products Automotive Gears & components. Autogenous ignition (AIT) is the temperature at which ignition occurs spontaneously. Examples of alpha-olefin are 1-hexane and 1-octene. Use of this website signifies your agreement to our Terms of Use. Recommended at: 12% to 22% by weight . Besides being the blend from low sulphur base stocks and latest technology, the offered quenching oil is checked properly by our competent professionals. Pour is typically determined using ASTM D 97. In order to put a hard layer on the steel, carbon must be fused at the molecular level into the top centimeter or so of the steel. Quenching Oil ABQ 22 ABR 32 ABV 22AC/M ABW 32AC/M ABS 22AC ABT 32AC ISO Viscosity 22 32 22 32 22 32 ... Data represented is typical of that obtained with normal production tolerances and does not constitute a specification. Use full strength. Oil or lubricating fluids contain a dispersion of solid lubricant particles such as PTFE (Teflon. Phillips 66 Lubricants. View More Product Announcements for Quenching Oils and Heat Treatment Fluids. Cutting and Quench Oil Reclamation | Mobil™ The Mobil Serv℠ cutting and quench oil reclamation service can help minimize operational costs by … Schematic of the Oil Quenching Tank. The design of an integral vacuum oil quench system requires considerations beyond those of atmosphere oil quenching. Quenching oil with excellent dispersant properties. ’­Dr€eÙ@$Kˆä¾ "™&ƒÙÀzëÀ²6`õ~`½– ’«D²Þ««ùV –ÝfO‹ï’Œ³=ÁzuÁ&;‚õ²HÎ5 ÒSDº˜Éÿ¶^L@¿Ì»Ÿq ÈÿLÊo dª The three most-popular values for Some synthetics, such as phosphate esters react, or dissolve paint, pipe thread compounds, and electrical insulation. As it is a controlled metallurgical process that alters the microstructure of treated metal part it changes the physical properties and enhances the quality of the component in terms of hardness, … For example, the boiling point and vapor pressure of the base oil, as well as the accelerate additives characteristics, must be taken into consideration along with the quench oil … Water-in-oil emulsions have a continuous phase of oil, and superior lubricating and friction reduction qualities (i.e., metal forming and drawing). Houghto-Quench 3430 is a low-viscosity cold quenching oil based on paraffinic mineral oils formulated with an additive package that provides uniform rapid quenching. Eni Simblum 3 is a quenching oil, formulated with paraffinic mineral base oil, suitable for cold normal hardening treatments of pieces even of great dimensions. Generally, the pour point is 15° F to 20° F below the system's lowest end-use temperature to prevent pump damage through cavitation. Product Name Notes; Aqueous Quenchants -- Aqua-Quench® 145 a normal speed quenching oil to a high speed accelerated quenching oil (Fig. Flammable liquids shall be known as Class I liquids." All products with ANY of the selected attributes will be returned as matches. SERVOquench 11 is quenching oil blended from high viscosity index base stocks having good oxidation stability, good fluidity and low volatility.This oil is used for normal quenching operations on a wide variety of steel parts such as nuts and bolts, ball bearings, certain types of brake drums and meets IS: 2664-1980 straight mineral type, grade medium specifications. endstream endobj startxref Tempering: Optional. As it is a controlled metallurgical process that alters the microstructure of treated metal part it changes the physical properties and enhances the quality of the component in terms of hardness, … Firefox. But in today's quality and environment-conscious world, selection and maintenance of quench oil deserves renewed attention. Specification: - Widely demanded at the time of quenching - Available in various packaging options Under the supervision of our experienced professionals, we are providing high quality range of Quenching Oil Features: 70 0 obj <>stream Here is another quench oil and specs, Chevron Quenching Oil 70: Categories: Fluid; Lubricant Material Notes: Features Chevron Quenching Oil 70 is a premium quality quenching oil. Indiscriminately dumping quench oil and recharging a quench tank or system is a thing of the past. Product code: 003400: Name: Eni Simblum 3: Specifications and Approvals: ISO 6743/14 L-UHA Product profile pdf Pour point is the lowest point that fluid or oil flows. EASTTO QUENCH HS 70 is high speed quenching oil blended from highly refined paraffinic base oils and special additives to optimize heat resistance to the oxidation and to adhere to the surface of the working piece by providing bright finish due to reduced sludge forming tendencies with minimum distortion. 5.1 This test method provides a cooling time versus temperature pathway which is directly proportional to physical properties such as the hardness obtainable upon quenching of a metal. • Long oil life Base oils of inherently high thermal and oxidation resistance provide maximum Flash point is the lowest temperature that a liquid can give off sufficient vapors to form an ignitable mixture in air near the surface of the liquid. Technical resources. Chrome, or Fire point is the lowest temperature at which a liquid can give off sufficient vapors to form a mixture in air that continuously supports combustion after ignition near the surface of the liquid. To get the most out of your experience with us please upgrade to the current version of Q1080 – A fast quench oil, Q1080 is an economical alternative to the more oxidative stable Q1070. #50 quenching oil comes close to matching the quench speed of water. ... equipment builder, product series or specification. A high- quality quenching oil is formulated from refined base stock with a high paraffinic content. The Engineering360 product database has 37 It is designed to provide controlled cooling of steel which is important in steel hardening. Learn more. Quenching is an integral and important application of the value chain within several industrial manufacturing processes of metal parts. Product Description Bestoquench is a mineral based general purpose quenching oil fortified with a sophisticated additive to give a faster quenching and to prevent sludging. This spec's highest value in the database is 1200.00 F. That value belongs to part number The furnace remains in full production use today. 48 0 obj <>/Encrypt 16 0 R/Filter/FlateDecode/ID[<41581C6AD946314B86ED40C755350C7F>]/Index[15 56]/Info 14 0 R/Length 146/Prev 226405/Root 17 0 R/Size 71/Type/XRef/W[1 3 1]>>stream View More Specifications The quenching oil temperature should be kept within a range of 80°F to 150°F. hÞbbd```b``–‘Œ/@$C ˜½D²ß“! Quenching oil and heat treatment fluids are designed for rapid or controlled cooling of steel or other metals as part of a hardening, tempering or other heat-treating process. Product Name Notes; Aqueous Quenchants -- Aqua-Quench® 145 For security and performance purposes, Microsoft now recommends using the Edge browser. %%EOF Hardening steel with motor oil is a way of performing what is called the case hardening of steel. However, #50 will give you a less severe and a much more uniform quench that water will. A heat-treatment oil composition that includes a base oil (A) and a vapor film rupturing agent (B). It has a slower cooling rate than brine or water and a faster rate than air. Find the best Mobil™ industrial lubricant for your quenching operations to help decrease ... equipment builder, product series or specification. Meets specifications: IS: 2664-1980 Additive type. Polyether or ether-based fluids, such as phenyl ether polymer or polyphenyl ethers (PPEs), are used in applications requiring very high temperatures, high vacuum, and/or radiation resistant lubricant or fluid. In addition, a wide range of parts quench well in oils because the chemical makeup and temperature of a quenching oil can be adjusted to suit desired end results. Quenching oil manufactured by us is applied in different industrial activities, particularly quenching of metal parts. GL 1341 Cutting oil emulsifier (cons) Introduction . Quenching is a critical operation. 1. Quench in Oil: 120-175 (250-350) Note: Carburizing: The usual practice is to reduce the carburizing temperature to approximately 845°C (1550°F) before quenching to minimize deformation and retain austenite. Edge, Fluids with low surface energy or interfacial tension compared to water will flow under the water or moisture on a surface. Oil Composition . 5.1 This test method provides a cooling time versus temperature pathway which is directly proportional to physical properties such as the hardness obtainable upon quenching of a metal. 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